OmniPalletizer builds freight-ready pallets from live, unsequenced case flow—proven first in the digital twin and designed for brownfield sites.
Trusted by leading organizations around the world
Next-Generation Mixed-Case Palletizing
OmniPalletizer is the only mixed-case palletizer built for real, messy case flow. It drops into brownfield warehouses, proves performance in simulation, and improves over time, giving integrators and operators predictable automation without redesigning the building.
Traditional paths to mixed-case palletizing automation assumed a mega project with AS/RS, shuttle buffers, massive sequencing systems, and only the top 1% of warehouses could justify it.
OmniPalletizer delivers the same mixed-case outcome with compact and affordable robotic cells that drop into existing conveyor lanes and docks.
Works in brownfield reality
Fits existing layouts - installs as a modular cell in current conveyor lanes and dock areas, without requiring new sequencing infrastructure.
Coexists with manual work - run side-by-side during ramp-up, keep flexibility for exceptions, and maintain a clear fallback path when operations need it.
Start small, scale confidently - begin with one flow or one cell, then add capacity and scope once results are proven.
Any case flow, any rules
Handles the real "zoo" of flows - from lumpy pick-to-belt waves to live-loading docks and other unsequenced mixed-case streams.
Honors your business rules by default - heavy-on-bottom, crush limits, aisle-/store-friendly grouping, stop sequencing, carrier/lane logic, and more.
Adapts as reality changes - resilient to SKU drift, packaging variation, and shifting order profiles without brittle, template-driven recipes.
Proven in the digital twin
Prove throughput before install - simulate with your actual SKU history and order mix, not synthetic assumptions.
No surprises between demo and production - the same planning engine used in simulation is what runs on the floor.
De-risk ROI and commissioning - align stakeholders early with evidence-based performance expectations and a clearer rollout plan.
Inside the OmniPalletizer
At its core, the OmniPalletizer is a software-defined palletizing system built to handle the uncertainty of real warehouse flow. Instead of relying on predefined patterns or perfect upstream sequencing, it continuously observes incoming cases, reasons about stability and business rules, and plans robot motion in real time. A digital twin simulates every move before it happens, allowing the system to adapt on the fly to changing SKUs, order mixes, and throughput, turning chaotic mixed-case flow into consistent, store-ready pallets.
The Palletizing Cell
Instead of demanding upstream buffers, perfect flow, or a greenfield redesign, the cell drops into existing conveyor lanes and works with the case flow the building actually produces. This is the core “brownfield-native” premise: upgrade the workflow, not the building, including supporting dozens of SKUs in daily operation (with no SKU limit in OmniPalletizer).
The HMI
An intuitive HMI that enables operators to:
Monitor pallet builds in real time
Handle exceptions without engineering support
Keep production running through shifts and demand spikes
Operator training time is less than one day.
Palletizing in Action
A real-time view of the robot dynamically building mixed pallets from random case flow, adapting continuously as orders are processed, achieving 100% stability on all pallets and up to 90% cube utilization—outperforming human stacking.
The real breakthrough here is that the system doesn’t rely on predefined pallet recipes or advance knowledge of the order. We’re planning and validating every placement in real time, using physics-aware motion planning and continuous feedback, so the robot can make safe, stable decisions even when case flow is completely random. That’s what allows this cell to work reliably in live parcel palletizing operations instead of controlled lab conditions.